model | FGE63 | FGE110 | FGE-250 | FGE315 | FGE630 | FGE800 |
pipe diameter | 20-63mm | 20-110mm | 75-250mm | 110-315mm | 315-630mm | 500-800mm |
extruder model | SJ65 | SJ75 | SJ90 | SJ90 | SJ120 | SJ120+SJ90 |
motor power | 37kw | 55kw | 90kw | 160kw | 280kw | 280KW+160KW |
extrusion capacity | 100kg/h | 150kg | 220kg | 400kg | 700kg | 1000kg |
large diameter PVC pipe extrusion line
This line is mainly used for producing UPVC pipes with large diameters and different pipe wall thickness in the aspects such as the agricultural and constructional plumbing, cable layietc. The max diameter of pipe could be 1200mm.
PVC powder + additive --- mixing---material feeder---twin screw extruder---mould and calibrator---vacuum forming machine---spraying cooling machine---haul-off machine---cutting machine---discharge rack or pipe belling machine.
The screw of extruder has advanced design, which provide powerful safeguard for the PVC plasticization, and the Siemens PLC control system make more convinient operation. The degassing system will ensure the quality of final PVC pipes.
The tank body of vacuum calibration and cooling units adopt stainless 304# steel, multi-sections vacuum system ensures the stable sizing and cooling for pipes; Special cooling system improves the cooling efficiency; Auto water temperature control system make the machine more intelligent.
For different pipe size, the haul-off machine will adopt two caterpillars, three caterpillars, four caterpillars, six caterpillars are designed for different requirements. Pedrail clamping uses mechanical and pneumatic combining system, which is more reliable in performance
Cutting system adopts no-dust cutter or planetary cutting means; There is dust-collecting system ensures clean working environment.
model | FGP160 | FGP250 | FGP315 | FGP630 | FGP800 |
pipe size | 50~160mm | 75~250mm | 110~315mm | 315~630mm | 500~800mm |
extruder | SJZ65/132 | SJZ80/156 | SJZ92/188 | SJZ92/188 | SJZ92/188 |
motor power | 37kw | 55kw | 90kw | 110kw | 132kw |
output | 250kg | 350kg | 550kg | 600kg | 700kg |
It is main used for producing PP-R, PE pipes with diameter from 16mm~160mm, PE-RT pipes with diameter from 16~32mm. Equipped with proper downstream equipment, it can also produce mufti-layer PP-R pipes, PP-R glass fiber pipes, PE-RT and EVOH pipes. With years of experience for plastic pipe extrusion, we also developed high speed PP-R/PE pipe extrusion line, and the max production speed could be 35m/min (base on 20mm pipes).
1.this series can be processed Φ16-1000mm any pipe flaring
2.with automatic delivery tube.flip tube.flaring function
3.with heating.cooling.timing.automatic.manual function
4.the modular design of the components
5.small size.low noise
6.the use of vacuum adsorption.flaring a clear profile.size assurance
7.power (compared with similar products.power-saving 50%)
8.can be customized according to user requirements special specifications
This line is mainly used to produce various single wall corrugated pipes with diameter from 6mm ~ 200mm. It can apply to PVC, PP, PE, PVC, PA, EVA material. The complete line includes:loader, Single screw extruder, die, corrugated forming machine, coiler. For PVC powder material, we will suggest conic twin screw extruder for the production.
This line adopt energy efficient single screw extruder; the forming machine has gears run modules and templates to realize excellent cooling of the products, which ensures high-speed molding, even corrugation, smooth inner and outer pipe wall. The main electrics of this line adopt world famous brand, such as Siemens, ABB, Omron/RKC, Schneider etc.
It is mainly used for extruding thermoplastics, such as PE, PP, PS, PVC, ABS, PC, PET and other plastic material. With relevant downstream equipment (including moud), it can produce various kinds of plastic products, for example plastic pipes, profiles, panel, sheet, plastic granules and so on.
SJ series single screw extruder has advantages of high output, excellent plasticization, low energy consumption, stable running. The gearbox of single screw extruder adopt high torque gear box, which has features of low noisy, high carrying capacity, long service life; the sccrew and barrel adopt 38CrMoAlA material, with nitriding treatment; the motor adopt Siemens standard motor; inverter adopt ABB inverter; temperature controller adopt Omron/RKC; Low pressure electrics adopt Schneider electrics.
This line is widely used to in PVC granules and CPVC granules production. With proper screw, it can produce soft PVC granules for PVC cable, PVC soft hose, rigid PVC granules for PVC pipe, pipe fittings, CPVC granules.
The process flow of this line as blow: PVC powder + additive — mixing—material feeder— conic twin screw extruder— die — pelletizer — air cooling system — vibrator
This extruder of PVC granulating line adopt special conic twin screw extruder and the degassing system and screw temperature control system will ensure the material plasticization; The pelletizer is well blanced to match the extrusion die face; The air blower will blowing the granules into silo immedately after granules fall down.
This line is widely used for producing various WPC profiles, such as WPC decking profile, WPC panel, WPC board.
The process flow of this line is PP/PE/PVC + wood powder + additive — mixing—material feeder—twin screw extruder— mould and calibrator—vacuum forming table—haul-off machine—cutting machine—discharge rack.
This WPC profile extrusion line adopt conic twin screw extruder, which has degassing system to ensure the excellent material plasticization. The mold and calibrator adopt wearable material; the haul-off machine and cutter machine could be designed as complete unit or separate machine.