model | FGE63 | FGE110 | FGE-250 | FGE315 | FGE630 | FGE800 |
pipe diameter | 20-63mm | 20-110mm | 75-250mm | 110-315mm | 315-630mm | 500-800mm |
extruder model | SJ65 | SJ75 | SJ90 | SJ90 | SJ120 | SJ120+SJ90 |
motor power | 37kw | 55kw | 90kw | 160kw | 280kw | 280KW+160KW |
extrusion capacity | 100kg/h | 150kg | 220kg | 400kg | 700kg | 1000kg |
large diameter PVC pipe extrusion line
This line is mainly used for producing UPVC pipes with large diameters and different pipe wall thickness in the aspects such as the agricultural and constructional plumbing, cable layietc. The max diameter of pipe could be 1200mm.
PVC powder + additive --- mixing---material feeder---twin screw extruder---mould and calibrator---vacuum forming machine---spraying cooling machine---haul-off machine---cutting machine---discharge rack or pipe belling machine.
The screw of extruder has advanced design, which provide powerful safeguard for the PVC plasticization, and the Siemens PLC control system make more convinient operation. The degassing system will ensure the quality of final PVC pipes.
The tank body of vacuum calibration and cooling units adopt stainless 304# steel, multi-sections vacuum system ensures the stable sizing and cooling for pipes; Special cooling system improves the cooling efficiency; Auto water temperature control system make the machine more intelligent.
For different pipe size, the haul-off machine will adopt two caterpillars, three caterpillars, four caterpillars, six caterpillars are designed for different requirements. Pedrail clamping uses mechanical and pneumatic combining system, which is more reliable in performance
Cutting system adopts no-dust cutter or planetary cutting means; There is dust-collecting system ensures clean working environment.
model | FGP160 | FGP250 | FGP315 | FGP630 | FGP800 |
pipe size | 50~160mm | 75~250mm | 110~315mm | 315~630mm | 500~800mm |
extruder | SJZ65/132 | SJZ80/156 | SJZ92/188 | SJZ92/188 | SJZ92/188 |
motor power | 37kw | 55kw | 90kw | 110kw | 132kw |
output | 250kg | 350kg | 550kg | 600kg | 700kg |
It is widely used in producing HDPE water supply pipes, gas supply pipes. It can make HDPE pipes with diameter from 16mm to 800mm. With many years of plastic machinery development and design experience, this HDPE pipe extrusion line has the unique structure, the design is novel, the equipment entire line layout is reasonable, the control performance is reliable. By different requirement, this HDPE pipe line could be designed as multiply-layer pipe extrusion line.
This line is widely used for producing various WPC profiles, such as WPC decking profile, WPC panel, WPC board.
The process flow of this line is PP/PE/PVC + wood powder + additive — mixing—material feeder—twin screw extruder— mould and calibrator—vacuum forming table—haul-off machine—cutting machine—discharge rack.
This WPC profile extrusion line adopt conic twin screw extruder, which has degassing system to ensure the excellent material plasticization. The mold and calibrator adopt wearable material; the haul-off machine and cutter machine could be designed as complete unit or separate machine.
SJSZ series conical twin screw extruder is mainly composed of barrel screw, gear transmission system, quantitative feeding, vacuum exhaust, heating, cooling and electrical control components Etc. The conical twin screw extruder is suitable for producing PVC products from mixed powder.
It is special equipment for PVC powder or WPC powder extrusion. It has advantages of good compounding, large output, stable running, long service life. With different mould and downstream equipment, it can produce PVC pipes, PVC ceilings, PVC window profiles, PVC sheet, WPC decking, PVC granules and so on.
Different quantities of screws, double screw extruder have two screws, sigle screw extruder only have one screw, They are used for different materials, double screw extruder usually used for hard PVC, single screw used for PP/PE. Double screw extruder can produce PVC pipes, profiles and PVC granules. And single extruder can produce PP/PE pipes and granules.
This line is used to produce PVC fiber reinforced garden hoses with diameter from 8mm to 50mm. The hose wall is made of PVC material. In the middle of hose, there is fiber. According to request, it can make braided hose with different color, three layer braided hoses, five layer braided hoses.
The extruder adopts single screw with excellent plasticization; haul off machine has 2 claws with speed governed by ABB inverter; With proper the fiber layer could be crochet type and braided type.
The braided hose has the advantage of extrusion resistance, corrosion resistance, static electricity resistance, anti-high pressure and good running. It is suitable for the conveying high pressure or combustible gas and liquid, heavy suction and delivery of liquid sludge. It is mainly used in the garden and lawn irrigation.
1.this series can be processed Φ16-1000mm any pipe flaring
2.with automatic delivery tube.flip tube.flaring function
3.with heating.cooling.timing.automatic.manual function
4.the modular design of the components
5.small size.low noise
6.the use of vacuum adsorption.flaring a clear profile.size assurance
7.power (compared with similar products.power-saving 50%)
8.can be customized according to user requirements special specifications
It is main used for producing PP-R, PE pipes with diameter from 16mm~160mm, PE-RT pipes with diameter from 16~32mm. Equipped with proper downstream equipment, it can also produce mufti-layer PP-R pipes, PP-R glass fiber pipes, PE-RT and EVOH pipes. With years of experience for plastic pipe extrusion, we also developed high speed PP-R/PE pipe extrusion line, and the max production speed could be 35m/min (base on 20mm pipes).